10mm 2440x1220mm Black PP Honeycomb Board for Road Flight Case
Polyfavo High-Strength PP Honeycomb Board for Flight Cases (7mm-13mm)
Upgrade your manufacturing with Polyfavo PP Honeycomb Boards, the ultimate lightweight plywood alternative for flight cases, road cases, and touring trunks.
Thickness Applications Guide
| Thickness |
Main Application |
Best For |
| 7mm |
Internal Dividers & Partitions |
Small tool cases, medical inserts, lightweight kits |
| 10mm |
Standard Flight Case Panels |
Audio mixers, lighting consoles, DJ gear, and guitars |
| 12mm |
Heavy-Duty Touring Trunks |
Large cable trunks, stage hardware, and workbenches |
| 13mm |
Industrial Logistics & LED Crates |
LED screen transport, heavy machinery, and automotive parts |
Why Choose Polyfavo PP Honeycomb Panels?
- Ultra-Lightweight Performance: 40% lighter than traditional 9mm plywood. Dramatically reduce air freight costs and labor for LED screen cases and audio equipment crates.
- 100% Waterproof & Weatherproof: Zero moisture absorption. Unlike wood, our polypropylene panels won't warp, rot, or mold—ideal for global touring.
- Extreme Impact Resistance: The honeycomb core absorbs shocks, providing superior protection for sensitive DJ gear and lighting consoles.
- Perfect Compatibility: Our 10mm PP board fits industry-standard aluminum extrusions and flight case hardware perfectly.
- Eco-Friendly: 100% recyclable material for green logistics.
Technical Specifications
| Property |
Details / Specifications |
| Material |
100% Virgin Polypropylene (PP) |
| Construction |
3-Layer Sandwich (Top/Bottom Skin + Honeycomb Core) |
| Thickness Options |
6mm, 7mm, 10mm, 12mm, 13mm (Customizable) |
| Grammage (Weight) |
2500 g/m² to 4500 g/m² |
| Standard Sheet Size |
1220mm x 2440mm (4'x8'), 2300x1200mm or 1550mm x 2200mm |
| Surface Finish |
Anti-scratch, Bubble Texture, Skin Texture, Matte |
| Available Colors |
Black, Grey, Blue, or Custom RAL Colors |
| Temperature Resistance |
-20°C to +80°C |
| Features |
Waterproof, Chemical Resistant, UV Stable |
PP Honeycomb Board, Flight Case Panel, Lightweight Road Case Material, Polypropylene Honeycomb Sheet, 10mm Plywood Alternative, Plastic Flight Case Board, Waterproof Case Panel, Touring Case Sheet
Request for Quotes (RFQs)
RFQ 1: Seeking 10mm Plywood Alternative for Flight Cases
Subject: Inquiry for 1000pcs 10mm PP Honeycomb Board for Road Case Production
Message: We are a flight case manufacturer looking for a lightweight plywood alternative. We need 10mm PP honeycomb boards with a minimum weight of 3000gsm to ensure structural rigidity. The panels must be compatible with standard 10mm aluminum extrusions. Please provide a quote for black, anti-scratch surface finish. Similar performance to Conpearl 10mm is required.
RFQ 2: High-Strength Bubble Structure Panels for LED Screen Cases
Subject: Heavy-duty 12mm/13mm PP Sandwich Panels for LED Display Transport
Message: Looking for high-impact 12mm or 13mm PP bubble structure panels (Triplex type) for heavy-duty LED screen crates. We require a material that offers superior stiffness-to-weight ratio compared to traditional plastic sheets. Must be waterproof and heat-resistant for international touring. Monthly demand: 500 sheets.
RFQ 3: Custom 7mm PP Honeycomb for Internal Dividers
Subject: 7mm Polypropylene Honeycomb Sheets for Custom Case Inserts
Message: We require 7mm PP honeycomb boards to be used as internal dividers and partitions in medical equipment cases. Key requirements: light weight, ease of CNC cutting, and smooth edges. Please confirm if your polyfavo panels support ultrasonic welding or mechanical riveting.
RFQ 4: Circular Economy / Recyclable Sleeve Pack Panels
Subject: Inquiry for Grey 10mm PP Bubble Guard Board for Sleeve Packs
Message: Our company is moving toward sustainable packaging. We are looking for 10mm grey PP bubble guard sheets (similar to Triplex 10mm) for foldable sleeve packs. The boards must be 100% recyclable and provide high stacking strength. Target size: 1200x1000mm.
RFQ 5: Weatherproof Panels for Outdoor Event Equipment
Subject: UV-Resistant 10mm PP Honeycomb Flight Case Panels
Message: Seeking waterproof and UV-stable PP sandwich boards for outdoor stage equipment cases. Traditional wood panels are failing due to humidity. We need a weatherproof plastic flight case board that won't delaminate. Please provide technical data on impact strength and temperature tolerance.
RFQ 6: High-Gsm Lightweight Panels for Aerospace Logistics
Subject: High-Density PP Honeycomb Board (3500gsm+) for Air Freight Cases
Message: We need to reduce the tare weight of our air cargo containers. Interested in Polyfavo 10mm/12mm high-density PP honeycomb. We require a material that mimics the strength of Conpearl boards but at a more competitive price point. Surface must be slip-resistant.
RFQ 7: Anti-Scratch Black Honeycomb Sheets for DJ Gear
Subject: 10mm Black Anti-scratch PP Honeycomb Board for DJ Road Cases
Message: Looking for a premium aesthetic black PP honeycomb sheet with a "haircell" or "bubble" texture. Material will be used for professional DJ gear cases. Must be resistant to scratches and chemicals. Please send a sample kit including 7mm, 10mm, and 12mm thicknesses.
RFQ 8: Industrial Grade PP Sandwich Board for Automotive Dunnage
Subject: 13mm Heavy Duty PP Honeycomb for Automotive Component Trays
Message: We are sourcing 13mm industrial-grade PP sandwich panels for returnable dunnage and automotive parts transport. The panels must be rigid enough to support 50kg loads without sagging. Looking for a reliable supplier of Polypropylene Honeycomb Sheets for long-term cooperation.
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